The global market for ship loaders and unloaders is witnessing a resurgence, with TAKRAF Group ('TAKRAF') seeing a surge in inquiries for its cutting-edge solutions. This growth comes after a prolonged period of limited new projects and expansions, driven by capital constraints among mining companies.
Market dynamics and regional developments
As international trade in bulk commodities picks up, the demand for efficient port logistics solutions is on the rise. Notably, the Middle East is planning new ports for commodity trading, while North and South America also see increased activity. With declining ore grades requiring larger material volumes, the need for advanced handling technologies has never been greater.
TAKRAF's expertise in high-capacity, complex mining and material handling solutions makes it a preferred partner for clients handling commodities linked to the Global Energy Transition (GET), such as iron ore, copper, lithium, and bauxite.
Proven solutions and successful installations
TAKRAF has successfully delivered a wide range of ship loaders and unloaders around the world. Key projects include a 6,000tph (tonnes per hour) rail-mounted ship loader at a limestone mine’s port facility in Mexico and a 12,000tph (tonnes per hour) ship loader for an iron ore loading facility at the Port of Nouadhibou in Mauritania. In Asia, TAKRAF delivered a 3,500tph ship loader to a major export terminal, designed to operate in extreme temperatures ranging from -42 °C to +39 °C. Meanwhile, in South Africa, a multi-purpose 3,500tph ship loader features a luffing system and three interchangeable discharge chutes for different materials.
TAKRAF has also made significant strides in ship unloader technology. At the Port of Newcastle in Australia, the company recently supplied a high-capacity double jib level luffing ship unloader to enhance cargo handling. The unloader handles various bulk commodities, including fertilizer, potash, soda ash and grains, with a free digging capacity of 1,200tph.
Shore-to-Ship and Ship-to-Shore handling facilities
TAKRAF Group offers tailored solutions for both shore-to-ship and ship-to-shore applications. Shore-to-ship handling includes ship loaders designed for medium to high flow rates and continuous vessel loading, available in stationary or rail-mounted configurations. These machines can be fitted with rotating or swivelling functions for double-sided berthing or shuttle booms for single-sided applications.
In ship-to-shore handling, TAKRAF’s grab-type unloaders accommodate various materials and vessel types. These systems offer efficient bulk material handling with minimal environmental impact and can be fitted with hooks or spreaders for unloading general cargo or containers.
Challenges and strategic approaches
Despite positive trends, the ship loader and unloader market faces challenges, including softened commodity prices and uncertain demand. Long-term growth, however, still necessitates ongoing investments to balance supply and demand.
To remain competitive, technology providers must deliver cost-effective, eco-friendly solutions. TAKRAF Group supports clients in meeting ESG requirements through innovative initiatives, such as enhancing fleet safety, sustainability, energy efficiency, dust reduction and noise control. Clients also increasingly request fully assembled and tested machines delivered directly to ports, reflecting a trend toward streamlined logistics and reduced installation time.
Embracing automation
Technological advancements are reshaping port logistics, with automation playing a crucial role. TAKRAF's automated solutions enhance safety and efficiency, incorporating features like collision avoidance, visual material distribution and predictive maintenance. Varying levels of automation are available to accommodate client preferences, from basic warning systems to fully autonomous operations.
This capability is particularly crucial in ship loading, where the challenge lies in managing the interaction between a stationary machine and a moving vessel. TAKRAF's automation solutions mitigate this complexity by ensuring precise positioning and control, even as the ship shifts in the water.
Future outlook
As the industry continues to evolve, TAKRAF Group remains at the forefront of technological innovation, providing clients with solutions that align with modern sustainability standards and operational demands. By anticipating market needs and investing in R&D, the Group is well-positioned to support the dynamic port logistics sector.
Innovation out of tradition – It pays to talk to a specialist!
About TAKRAF Group
TAKRAF Group, through its established and well-known brands, TAKRAF and DELKOR, provides innovative technological solutions to the mining and associated industries. With experience acquired over more than a century, the Group is well positioned to provide equipment, systems and services that best satisfy its clients’ mining, comminution, material handling, liquid/solid separation and beneficiation requirements. Servicing owners and operators around the world, TAKRAF Group‘s engineered solutions are customized to the unique project requirements and are aimed at lowering the total cost of ownership and reducing environmental impact by improving efficiency with safe and reliable equipment.
3,500tph (tonnes per hour) TAKRAF Ship Loader delivered fully assembled from the fabricator to a large export terminal in Asia.
1,200tph multi-commodity TAKRAF Grab-Type Ship Unloader being loaded onto the berth at the Port of Newcastle on Australia’s east coast.
12,000tph TAKRAF Ship Loader being transported to the Port of Nouadhibou in Mauritania.
TAKRAF Ship Loader in Playa del Carmen, Mexico.