The first train has travelled on the recently completed 42km railway through the Chichester Range in Western Australia.
Laing O’Rourke has been constructing additional rail track in Western Australia as part of BHP Billiton Iron Ore’s growth plans in the Pilbara.
As part of this project, the organization recently delivered a new 42km railway for the Chichester Deviation works — including earthworks of 1.4 million cubic metres, of which almost 900,000m3 was rock.
Work began on the railway in January 2010. Laing O’Rourke’s
Michael McCann said the project included 10km of duplication and 32km of new railway through the ranges. “This project allowed us to demonstrate our expert capabilities in delivering projects in challenging environments. We were extremely aware of the environmental sensitivities of the Chichester Range area throughout the entire delivery of the project,” he said.
“We put measures in place to make sure we did not bring any dirt, dust, seeds, vegetation or insects into the area and that we did not take anything out. We are extremely pleased with the way the project was completed.”
India’s Adani Enterprises has agreed to buy Abbot Point Coal Terminal in Australia for $2 billion in an all-cash deal to tap into growing coal traffic in overseas markets, a unit of the Indian firm said recently.
Indian firms are eyeing coal assets overseas to supply power plants in India, looking to benefit from the energy-hungry nation’s aim to halve its nearly 14% peak- hour power deficit within two years.
The Abbot Point Coal deal is one of the largest acquisitions of an Australian asset by an Indian company since Adani acquired Linc Energy’s Galilee coal project for $2.7 billion last August.
Analysts said the acquisition of the terminal by Mundra Port and Special Economic Zone, the port operating arm of Adani, would help Adani ship coal from Galilee to its power plants in India and tap into the growing coal cargo in the region.
“It’s a good deal for Mundra Port as the Abbot Point terminal will have assured cargo from Adani’s own mine there as well as other coal mines in the region,” said Kapil Yadav, a sector analyst with Mumbai brokerage Dolat Capital.
“The deal will have an impact on the company’s balance sheet in the near term due to the debt taken for this,” he added.
Mundra Port’s chief financial officer B. Ravi said the company had arranged short-term mezzanine debt to fund the deal and said Standard Chartered was arranging the debt. He did not disclose the amount.
India holds 10% of the world’s coal reserves, but a shortfall in local supplies has grown rapidly because of an increase in coal- fired power plants. The country is likely to import 135mt (million tonnes) of coal in the fiscal year that began on April 1.
BEATING COMPETITIONMundra Port said the coal export port sold by the government of the state of Queensland is expanding to increase capacity to 50mt per year from about 20mt now.
Abbot Point Coal Terminal.
There is room to increase the port’s capacity to 80mt, Mundra Port said in a statement. The unit is India’s largest private port operator and handles 50mt of cargo annually.
Abbot Port is expected to generate revenue of A$110 million ($120.3 million) in 2011, growing it to A$305 million in 2016, Mundra Port said.
Sources familiar with the deal said that Adani, which was competing with Australian mining tycoon Nathan Tinkler, had won the bidding.
Located in North Queensland in Australia, the Abbot terminal services three mines in the Bowen Basin. The state of Queensland is selling the terminal as part of a A$15 billion infrastructure privatization programme.
The Queensland government has already raised at least $6.3 billion from the sale of the Port of Brisbane and the $4 billion float of rail freight business QR National Ltd.
“The (Abbot) transaction has delivered proceeds well above initial expectations of $1.5 billion,” Queensland Premier Anna Bligh said in a statement.
Bank of America Merrill Lynch advised the Queensland government on the deal. Mundra Port’s Ravi said the company did not use external advice for the acquisition.
($1 = 0.914 Australian Dollars) Scantech, provider of process control solutions for bulk materials, announced the release of its New extra large (XL) model COALSCAN 9500X and Geoscan analysers earlier this year. The new analysers have significantly increased belt and bed depth capacities. The COALSCAN 9500X measures the quality of coal, the Geoscan-M measures the composition of various minerals and the Geoscan-C is used in cement plants for real time process control. The COALSCAN 9500X-XL and Geoscan-XL analysers accept a bed depth of up to 530mm and a belt width of up to 2,400mm.
COALSCANHistorically the COALSCAN has been Scantech’s flagship. The first analyzer sold by Scantech was the COALSCAN
4500. Since then, the bestselling analyser has been the COALSCAN 3500, of which more than 100 have been installed all over the world.
COALSCANs are built to run 24 hours a day, 7 days a week, 365 days a year.
“The continual challenge is to harness technical development and focus it firmly on the needs of the end user,” says Ken Smith, chief research scientist at Scantech.
GEOSCANThe GEOSCAN is an on-belt elemental analysis system for monitoring bulk materials such as limestone and iron ore.
It can be used on a very wide variety of applications, with automatic bed depth correction included as a standard feature. The GEOSCAN continuously analyses conveyed materials in
real time, providing accurate results as often as every one minute for demanding process control applications. Since the GEOSCAN fits on existing conveyor belts, additional sampling equipment, transfer points and material handling equipment are not required.
The GEOSCAN utilizes the technique known as Prompt Gamma Neutron Activation Analysis (PGNAA). The GEOSCAN incorporates high efficiency detectors and state-of-the-art digital spectrometer, which overcomes the limitations of conventional, low efficiency detection systems. The optional moisture analyser uses the microwave transmission technique to measure the moisture content of the material.
GEOSCAN — C is used in cement industry applications such as stockpile building and raw mix proportioning. The world’s major cement companies are successfully optimizing their plant operations using this technology.
GEOSCAN — M is used for minerals applications including ore and concentrate analysis. Units are currently installed in iron ore, manganese and copper mining and processing operations to
provide real time, full stream analysis for process control. The multi- element analyses are transmitted to the control system as weighted averaged dry weight percent through the use of belt weigher and moisture analyser inputs.
CUSTOMER SUPPORTScantech seeks to establish an on-going relationship with its customers.
This ensures they obtain optimum returns from the chosen process control
solution and if there is a problem, then it is addressed promptly and properly.
The company knows that downtime means a loss in productivity.
Scantech’s philosophy is that its 24 hour a day, seven day a week customer service and support must be second to none and that Scantech is associated with outstanding customer service and support via its global support network.
The company has an extensive range of warranty options, product and customer service agreements all of which can be tailored to suit each customer’s requirements.
PWCS approves latest phase of expansion worth $227 million
The Port Waratah Coal Services (PWCS) Board has approved commencement of the final stage of coal loading expansion at the Kooragang Island Terminal, ahead of the delivery of the new Terminal 4 (T4) loader.
PWCS, located in the Port of Newcastle, NSW, Australia, has committed $227.4 million to the ‘Project 145’ expansion, which will see PWCS capacity rise to 145mt (million tonnes) by the end of 2012.
The Project 145 approval means PWCS has now committed more than $1.8 billion dollars to coal loading infrastructure expansion projects over the past decade.
PWCS currently has nameplate capacity of 113mt, which will rise to 133mt later this year as a current $670 million expansion programme is finalized.
Project 145 will involve the installation of a fourth rail dump station, additional track infrastructure and upgrades to existing bucket-wheel reclaimer machines and ship loading facilities.
Project 145 is expected to be completed by December 2012.
“The coal industry is telling us it requires more coal loading capacity, and we are contractually obliged to deliver new capacity in the most timely manner possible,” PWCS chief executive officer Graham Davidson said.
“It is important that PWCS continues to expand to meet industry demand, in alignment with the Hunter Valley’s long-term coal export plan that was agreed by the entire industry and authorized by the Australian Competition and Consumer Commission.
“As per the industry agreement, we are confident that this latest expansion and the subsequent delivery of T4 will comfortably cater for the Hunter Valley’s long-term coal loading requirements.”
Davidson said as has been the case for many years at PWCS, preference would be given to employing local labour.
Subject to planning approvals, the multi-billion dollar T4 proposal could add more than 100mt of additional coal loading capacity at Newcastle once Project 145 is completed.
Pre-feasibility and planning work on T4 is well advanced, and the project is currently being assessed by the New South Wales Government, with the Commonwealth Government playing a key environmental assessment role.
“Given the demand to export coal from Newcastle, it is essential that PWCS continues to work closely with the New South Wales and Commonwealth Governments to ensure a smooth planning process and the timeliest delivery of T4,” Davidson said.
KOORAGANG COAL TERMINALKooragang Coal Terminal, located on 255 hectares of land on Kooragang Island, began operating in 1984 with an initial shiploading capacity of 15mtpa (million tonnes per annum). “Kooragang” is an Aboriginal word meaning ‘place where birds gather’ (or alternately,‘place of many birds’). Originally managed by BHP, PWCS purchased the Kooragang facility in 1990. In the period from 1994-2008, PWCS has invested over one billion dollars to expand the capacity of the terminal. The shiploading capacity currently is 88mtpa.
ABOUT PWCSPWCS operates one of the world’s largest coal handling operations.
PWCS operates two coal terminals, Carrington and Kooragang which are located in the Port of Newcastle. Carrington Coal Terminal has a shiploading capacity of 25mtpa and Kooragang Coal Terminal has a shiploading capacity of 88mtpa. These terminals receive, assemble and load Hunter Valley coal for export to customers around the world.
North Queensland Bulk Ports’ outlook positive, unaffected by wild weather
While Queensland’s wild weather has impacted on coal trade volumes this year, the outlook for North Queensland Bulk Ports Corporation (NQBP) is looking more positive than ever.
NQBP chief executive officer Brad Fish said extreme weather patterns around the world in the first part of 2011 had not left Queensland untouched, with flooding and cyclones taking their toll on infrastructure and delivery.
But while the industry had struggled to get coal to port at the unprecedented levels experienced before this year’s wild weather, it has now bounced back to produce what are expected to be respectable export totals by the end of the financial year.
Fish said NQBP’s coal ports at Abbot Point and Hay Point had suffered very little damage and, despite the weather, had managed to reach completion of one of the state’s most significant port projects.
“The 2009/10 year was a record year for NQBP, with port throughput significantly higher than the year before,” Fish said.
“We had been looking at even higher totals this financial year, but the heavy rain and strong winds experienced from January through to April have made it difficult for our customers to get their coal to the ports.
“Even so, we’re looking at strong throughput by the end of this financial year.
“In addition, we are now completing Queensland’s largest government-funded port expansion in history. The first ship to
receive coal from the massive X50 Expansion of Abbot Point Coal Terminal 1 (APT1) left the port with 44,000 tonnes of coal on May 10.
“We’re delighted to have met this milestone despite the significant challenges 2011 has posed.”
The X50 project began in 2008 as the largest government- funded port expansion project ever to be undertaken in Queensland. It more than doubles the current export capacity from 21mt (million tonnes) per annum to 50mt.
“It has been a successful construction process, and the outcome is being achieved with a second period of 1,000,000 man hours without any lost time injuries,” Fish said. “We congratulate consultants Aurecon Hatch and all who have been involved with this project.”
The X50 expansion includes the construction of a second berth 2.75km off-shore involving the installation of about 9,500 tonnes of structural steel and 2.9km of conveyors to transport the coal from the stockyard to the ships.
The new shiploader, which will allow coal to be loaded at a rate of up to 7,200 tonnes an hour, was fully fabricated in Brisbane, and the four new stacker reclaimers were built primarily in Queensland.
The Queensland Government has also announced a $1.8 billion, 99-year lease of Abbot Point Coal Terminal 1 to Mundra Port Pty Ltd, a subsidiary of Indian mining group Adani.
Proceeds from the $1.8 billion lease of APT1 will go to Queensland’s natural disaster recovery.
Under the agreement, NQBP will continue as lessor for the X50 terminal site and perform the role of Port Authority for the Port of Abbot Point, not only of the state-owned land in and around the Port of Abbot Point but also: y the port land on which the X50 coal loading facility is being built; y the existing jetty and wharf infrastructure; and y future expansion sites for terminals T2-T7 including the Multi Cargo Facility (MCF).
The transaction includes all infrastructure associated with the existing terminal, including the X50 upgrade that is nearing completion.
The Adani group is going ahead with plans for a $6.5 billion coal project in the Galilee Basin.
While there have been hiccoughs in the industry this year, Fish said projected demand was not only strong, but required further significant expansion of the port’s capacity.
He said NQBP was working with preferred developers Hancock Coal Limited and BHP Billiton Limited to progress two terminals (APT2 and APT3) which would take the port to a nominal capacity of 110mtpa (million tonnes per annum) and potentially 170mtpa.
Design work and environmental approvals are already under way for this project.
Queensland Premier Anna Bligh has also announced proponents are being sought for a $6.2 billion expansion which, when completed, will leave the port with a total of seven coal terminals and a capacity of close to 300mtpa — making it one of the largest coal ports in the world.
An expression of interest in the project is being advertised nationally and closes on 1 August.
Construction is expected to start in 2015, with exports starting from Terminal 4 (APT4) in 2017.
Each of the terminals will provide a nominal capacity of 30mtpa and will be located within the Abbot Point State Development area close to the deep water port.
Fish said the expansions would not only meet the steadily increasing demand for Queensland coal, but would underpin financial and economic growth in the Abbot Point State Development Area, and in Queensland.
“The Abbot Point expansion is a success story for Queensland,” Fish said.
“Confidence in our coal continued even throughout the global financial crisis and, through these projects, NQBP is taking a long-range view and working to ensure we stay ahead of that demand.
“We are also looking at Abbot Point as the next major industrial development in Queensland through development of a multi-cargo facility to look beyond coal.”
James Point Port announces schedule for port development
James Point Pty Ltd (JPPL) has formally advised the government of its intention to commence construction of its ‘Bulk and General Facility’ on 2 January 2013.
Both the Bulk and General Facility, together with a subsequent International Container Facility, are being developed in accordance with an operating agreement with the state government, and will be fully funded by the private sector.
The James Point Port will be located in the heart of the Kwinana Industrial Area between the BP refinery and the Kwinana Power Station and will abut existing industrial land on a 3.5km stretch of coast, within an overall water area of about 240ha.
JPPL was recently granted development approval for dredging and reclamation work required for its Bulk and General Facility.
“Environmental approval for the Bulk and General Facility was obtained in 2004,” said Dr Chris Whitaker, the chairman of JPPL. “In the meantime, it took nine years for the necessary amendment to be made to the Metropolitan Region Scheme. This was followed by a very protracted process to obtain development approval from the WA Planning Commission, and this necessitated an appeal to the State Administrative Tribunal.
“The company is delighted to have at last reached this stage, especially given the increasing pressure from prospective users for additional facilities to be provided as a matter of great urgency,” he said.
“James Point has been continually pressured by prospective users to nominate a start-up date, but we have been unable to do so until the necessary environmental and planning approvals were in place.
“Now that this has been achieved, the company has moved immediately (in accordance with the provisions of its operating agreement) to formally advise government of its intention to commence construction on 2 January 2013.
“This formal notice means that the government must now
excise the port area and lease it to JPPL. The company expects that this formal process will be finalized promptly.
“Construction will take up to eighteen months, meaning that the facility is planned to be operational in mid 2014,” Whitaker said.
Before construction commences, the company will be progressing a number of detailed studies which are required to satisfy the conditions attached to the approvals, together with technical studies for the final design. It is estimated that $15 million will be spent on these studies.
“The company has recently established a Stakeholder Reference Group. Its role is to advise the Minister for the Environment and the company on matters relating to the environmental approval,” Whitaker said.
“The Group has already held its first meeting, and the eminent scientist Dr Des Lord has been appointed as the independent chair.”
Meanwhile, the company is also advancing its work on an International Container Facility. In December 2010 the Environmental Protection Authority finalized the Environmental Scoping Document for the project, and the detailed scoping of studies is now under way.
“It is the company’s view that additional container facilities will be required about five or six years from now, and will help alleviate the growing pressure on road and rail infrastructure leading to and from the inner harbour. James Point is embarked on a timeline to enable additional facilities to be developed within this timeframe,” said Whitaker.
“James Point’s facilities for both bulk and container port infrastructure will provide much- needed additional capacity, and through competition with the Fremantle Port Authority’s facilities will provide real choice for importers and exporters.
That can only be good news for the state’s prospering economy,” Whitaker concluded.